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Primer: Production Cycle of Cork from Cork Trees

Posted: Wednesday, 15 July 2014 18:52

Primer: Production Cycle of Cork from Cork Trees

July 15: Problems of corking and the use of screw-caps notwithstanding, production of corks for the wine bottles from the special oak trees called the cork trees that line up the countries in the Mediterranean, is a fascinating process which Subhash Arora had witnessed from tree to the making of cork closures and shares with our readers who are relatively young in terms of wine drinking years but others may find it as fascinating as he did when he visited Amorim, the biggest cork producer in Portugal, over a year ago

Click to view Slides

Over half of the world’s cork is harvested in Spain or Portugal. In fact the cork oak tree is the “National Tree” of Portugal. However, unlike other forms of forestry the production of cork never involves the death of a tree. Instead, they are gently stripped, leaving a strange but fascinating landscape of denuded trunks.

All of this takes some time. Cork trees can live to over 200 years but are not considered ready for their cork to be removed until they are at least 25 years old. Even then, the first two harvests do not produce cork of the highest quality. It isn’t until the trees are in their forties that they produce premium cork.

 Once the trees have reached the maturity necessary to produce high quality cork then they will be harvested only every nine years. A tree, in its lifetime, can be harvested (the process is known as extraction) about fifteen times.  Little wonder then, that in Portugal and Spain the propagation of the trees and the production of cork has become an inter-generational industry, with farmers still producing a crop from trees planted by their great-great grandfathers.

The cork must, however, be extracted from the trees without causing any lasting harm to them. Otherwise, 9 years later they will be useless.  Extraction takes place in the summer when the tree is least susceptible to damage.

The cork which is produced as a result of the first two harvests is known as male cork- later extractions provide what is known as gentle cork which is what you will screw out of a wine bottle, the contents of which it helps to flavour.

The extractors must be skilled at their job. They make two cuts to the tree. The first is horizontal and is cut around the tree. This is known as the necklace and the incision is made at a height around three times the circumference of the tree. Then a series of vertical cuts are made which are called openings or rulers. This is the point at which the extractors must use the most strength but at the same time be at their most gentle. They push the handle of the axe in to the rulers and pry the cork away.

 If the cuts are too deep or impatiently done then there is a risk that the phellogen of the tree will be damaged. This is the cell layer which is responsible for the development and growth of the periderm of the tree – its bark in other words. Damage this and the tree will produce poor or no cork in the future: it may even die. So strength and gentleness must be used in equal measure during the extraction.

Once the cork is extracted it is stacked in layers and left to dry out. Once that has taken place it is taken to be processed. The technique used leaves the trees alive and the environment intact– cork production is said to one of the most eco-friendly and recyclable harvests on the planet. Not only is cork easy to recycle but the trees prevent the local environment from becoming arid and so actively help to maintain rare ecosystems. Not only that, but the cork forests of the Iberian Peninsula are home to a number of endangered species which would find it much harder to thrive without the presence of the cork oak forests.

Although 60% of the cork extracted is still used for bottle stoppers (despite the recent predilection for using alternatives) cork is an essential component of a number of other things too. If you are a fan of badminton, then without cork you would no longer be able to play since it is a vital component in the manufacture of shuttlecocks. The centers of baseball and cricket bats are made of cork.

 Cork is also a great material to use for insulation. It is non-allergenic and easy-to-handle and if it does catch fire, its fumes are not toxic like man-made insulation materials. The different segments of woodwind instruments are fastened together by pieces made from cork and not only that– the baton of your concert conductor will most likely also be made out of this versatile material.

 Cork has many other uses, too, including components of the fairings and heat shields of spacecraft.
 Yet ultimately, the fascination is in its production, which leaves so many trees stripped and bared to the elements and which gives the landscapes of parts of Spain and Portugal such a unique appearance.

Curated by Subhash Arora from Source- unknown

Slide Show

Tags: cork, Amorim, Portugal, Spain

Comments:

 

Gerhard Merk Says:

only recently you published a detailed article on cork production in Portugal which I unfortunately lost. I would be very much obliged if you could mail it to me a second time. I will be on a trip to the wine harvest in the Alentejo in September and also be visiting the cork production. My best wishes to Subhash Arora, whom I met many times in Sicily and also in Puglia. Thank you very much Gerhard Merk

Posted @ August 02, 2014 10:10

 
       

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